How to make a Resin Table Top Part 1

How to Create a Custom Resin Tabletop with Embedded Designs

Nothing matches the beauty of a crystal-clear resin tabletop featuring embedded elements like photos, tiles, or memorabilia. This guide will walk you through the process of creating your own custom resin tabletop using TAP Plastics Clear-Lite Casting Resin. Click here to see Part 2.

Step 1: Preparing the Base

Start with a clean, sturdy base such as plywood, MDF, or solid wood. For this project, a 24" x 24" plywood board is used.

Step 2: Creating a Leak-Proof Border

Since resin is a liquid, you need a reliable border to contain it. Here are three methods:

• Tape Method: Apply strong tape around the perimeter, ensuring it is well-supported with weights to prevent sagging.

• Wood Frame: Construct a sturdy wooden frame by gluing and nailing boards around the edges. This frame can be finished as desired once the project is complete.

• Removable Border: Use smooth polyethylene sheeting, which resin won’t stick to, and secure it with a hot glue gun. This allows for easy removal once the resin has cured.

Regardless of the method, make sure all seams are sealed with hot glue to prevent leaks, and ensure the tabletop is perfectly level for an even resin pour.

Step 3: Designing the Interior

Now comes the fun part—choosing what to embed in your tabletop. Here are three ideas:

• Tile Checkerboard: Arrange tiles in the center to create a game board effect. Since tiles are heavy, they won’t float in the resin.

• Embedded Paper Items: Newspaper clippings, family photos, or other paper memorabilia can be embedded. However, resin can absorb into paper, so it must be sealed first. Use Ultra-Seal to coat both sides of the paper and the wooden base. Brush in multiple directions to avoid pinholes and allow it to dry completely.

• Beach Scene: Sand and shells can be added for a coastal-themed design. Since these elements are also heavy, they can be placed without glue.

Step 4: Preparing for the Resin Pour

Before pouring the resin, cover the surrounding workspace with plastic to protect it from drips. Level the tabletop to ensure an even pour.

TAP Plastics Clear-Lite Casting Resin is ideal for this project. However, since polyester resin generates heat as it cures, pouring too thickly can cause overheating, cracking, or smoking. To avoid this, pour in layers.

Step 5: Calculating the Resin Amount

To determine the amount of resin needed:

• Multiply the length by the width: 24" x 24" = 576 square inches

• Multiply by the depth (3/4” thick): 576 x 0.75 = 432 cubic inches

• Convert to gallons (231 cubic inches per gallon): 432 / 231 ≈ 2 gallons

Plan to pour approximately 2 gallons of resin in multiple layers to prevent overheating.

Next Steps

In the next phase, you will learn how to properly measure, mix, and pour the resin to create a stunning and durable tabletop. Stay tuned for Part 2!