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How to use Envirotex Lite and Ultra-Seal

Guide to Using Ultra-Glo and Ultra-Seal

Introduction

This guide provides step-by-step instructions on how to use Ultra-Glo, a two-part epoxy resin, and Ultra-Seal, a recommended sealer. These products can be used for tables, bar tops, and other surfaces, ensuring a high-gloss, water-smooth finish.


Why Use Ultra-Seal?

Sealing is an important step when working with Ultra-Glo, especially when applying it to porous or absorbent materials. Ultra-Seal serves two main purposes:

  1. Preserving the Appearance of Wood: Some types of wood darken or change in appearance when coated with Ultra-Glo. Using Ultra-Seal as a primer helps maintain the wood’s original look.

  2. Embedding Paper or Porous Materials: If embedding paper or other porous materials, sealing them first prevents them from becoming transparent or unreadable under the resin.


How to Use Ultra-Seal

  1. Attaching Paper or Photos:

    • Apply Ultra-Seal to the back of the paper or photo, ensuring full coverage.

    • Place the paper on the desired surface and gently press it down.

    • Use a lint-free damp cloth and roll in all directions to secure the adhesion.

    • Wipe away excess Ultra-Seal and allow it to dry completely.

  2. Sealing the Surface:

    • Apply a thin, even coat of Ultra-Seal over the paper or porous surface.

    • To ensure full coverage, apply one layer in one direction, let it dry, then apply a second layer in the opposite direction.

    • Allow the Ultra-Seal to dry before applying Ultra-Glo.


How to Use Ultra-Glo

Preparation:

  • Elevate the object using disposable items like paper cups to allow excess resin to flow off.

  • Work over a disposable surface to catch drips.

  • Apply mold release wax or petroleum jelly (e.g., Vaseline) to the back edges to make removing drips easier.

Mixing Ultra-Glo:

  1. Measure equal amounts of Part A and Part B in separate cups.

  2. Combine both parts in one container, scraping the sides to ensure accuracy.

  3. Use a stir stick to mix thoroughly for two minutes. Avoid wax-coated cups as they can cause contamination.

Applying Ultra-Glo:

  1. Pour the mixed Ultra-Glo in a circular motion to allow it to self-level.

  2. Use a small brush to pick up drips and fill in thin areas, especially around edges.

  3. Keep the work area clean to prevent debris from embedding in the resin.

Removing Air Bubbles:

  • Breath Method: Breathe over the surface like fogging a mirror to help bubbles pop.

  • Propane Torch Method: Wave a propane torch 6 inches above the surface to remove bubbles. Keep it moving to avoid surface distortion. Repeat after five minutes if needed.

  • Manual Removal: Use a pin or broken stir stick to pop persistent bubbles.

Curing and Finishing:

  • Ultra-Glo remains tacky for at least 5 hours. Protect the surface from dust while curing.

  • After 48 hours, the piece is fully cured and can be handled.

  • Remove excess drips from the back using a scraper or grinder. If wax was applied earlier, drips will be easier to remove.


Final Tips

  • For more ideas and expert tips, visit the TAP Plastics website.

  • The Patio and Home Decor booklet offers additional project inspiration beyond this guide.

By following these steps, you’ll achieve a smooth, high-gloss finish on your Ultra-Glo projects!